I have made the first prototype board for my Chainsaw Warrior “2D” – Chainsaw Warrior with Space Hulk rules. The board will be made up of 30cm squares. I bought a big sheet of hardboard from B&Q – they offer a free timber cutting service and can have it sliced up for you very precisely with their massive saw. The floor plans that I made in Photoshop have been printed, and I have also done some doors. These were glued to mounting board and then cut up with a scalpel before gluing to their bases with PVA.
Here you can see a sample, populated by zombies (Wargames Factory) and a couple of Chaos Agents (one is a home made cultist and the other a converted Foundry monk).
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